Ibberson was awarded the contract to design and build of the new poultry feed mill. This was one of three facilities being constructed on a site that included a high-speed rail unloading facility capable of unloading 110 car unit grain trains in approximately 12 hours.
The $5 million petfood facility concept was formulated by the design team from T.E. lbberson Company (Ibberson) and the engineers from the Country Foods Division of Agway. The concept was then turned over to Ibberson's engineers and construction personnel who carefully worked through all stages of engineering, construction and start-up.
The first phase of the pet food plant project included the installation of new pneumatic conveying equipment, screw conveyors, storage bins and modifications to several existing storage bins. The work was completed during the first week of July and the new system was tested and turned over to the owner on July 11. Since then, the new system has operated as specified and the owner has been pleased with the work.
Ibberson was given the challenge of totally replacing or relocating the packaging system and empty-can conveying system at this facility without interrupting around-the-clock production. In addition to the rigors of working in an operating plant, the construction team was required to maintain an exemplary level of safety and sanitation.
This design-build, fast track project involved renovation of a specialty petfood facility. Scope of work included addition of new extruders, dryer/cooler, screening, wet scrubber, vacuum coating, counter flow cooler, dense phase systems, pneumatic systems, liquids/colors, new blend bins, demolition of warehouse dock high floor to grade and new floor, renovate liquids storage, temporary supports, startup and test, and facility operating 24/7.
Ibberson was awarded the contract for the batch system expansion and conversion center addition at an operating conventional and organic custom petfood feed mill. The expansion significantly increased the mill’s capacity to combine and weigh ingredients prior to mixing. The conversion center addition allowed the bulk material to be packaged in 1-ton tote bags.
The design, engineering and construction of four vertically-integrated bakery complexes in Turkmenistan comprise a large and complex project performed by the Ibberson International Consortium Corp. The consortium is made up of three companies: Ibberson International, Inc.; Day Dis Ticaret Ve Turizm Yatirmlari A.S., a Turkish company handling the construction; and Texuna International Ltd., a Hong Kong-based trading and sales rep company.
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